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Application of lean manufacturing methods to amarble factory

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  1. Tez No: 726401
  2. Yazar: ENVER UTKU TUZCU
  3. Danışmanlar: DR. SUSAN GRİNSTED
  4. Tez Türü: Yüksek Lisans
  5. Konular: Endüstri ve Endüstri Mühendisliği, Endüstri Ürünleri Tasarımı, İşletme, Industrial and Industrial Engineering, Industrial Design, Business Administration
  6. Anahtar Kelimeler: Belirtilmemiş.
  7. Yıl: 2019
  8. Dil: İngilizce
  9. Üniversite: Unıversıty Of Warwıck
  10. Enstitü: Yurtdışı Enstitü
  11. Ana Bilim Dalı: Belirtilmemiş.
  12. Bilim Dalı: Belirtilmemiş.
  13. Sayfa Sayısı: Belirtilmemiş.

Özet

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Özet (Çeviri)

Lean manufacturing originates from the concept of identifying value in an organisation to minimise the non-value-adding activities, and thus reducing waste of time and resources. In today's world, lean is utilised by countless organisations from different industries all around the world. This research aims to find the possible outcomes of implementing lean manufacturing techniques and ways to reduce wastes in a marble processing factory in Antalya, Turkey. Every process in the factory was analysed and lean tools such as VSM, Kanban, Kaizen, 5S workplace organisation, multi-functional teams, and work cells were utilised to reduce wastes in production. It was found that the factory had issues in holding large amounts of inventory, developing a variety of products, and having a disorganised stock area. The lean tools were applied to eliminate these wastes, and an implementation plan for the factory was presented. According to the findings of this research, lean implementation reduced block production lead-time by 15%, and rubble production lead-time by 50%. It was also found to be safer than the previous method and thus predicted to decrease defects in production and have cost benefits in the future. Nevertheless, the marble industry also limits the application of lean since holding inventory was found to be crucial to the business. Accordingly, application of lean techniques to the marble industry are limited, however it is still possible and feasible to implement some of the lean tools in order to reduce wastes in marble production.

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